TOOLING & PROTOTYPING EXCELLENCE AT J&J DESIGN
services: TOOLING
Our Full-Service Approach
Since its inception in 1990, J&J Design has revolutionized the maritime development sector, offering an all-encompassing service suite that caters to the world’s foremost production boatbuilders. Through our sister company, RnD, we provide unparalleled expertise in transforming visionary designs into tangible realities, from conceptual design and engineering to the precision of production tooling.
Our Full-Service Approach
Our methodology has solidified our reputation as the industry's quintessential partner, overseeing more than 200 projects that span the full spectrum of yacht development. This integrated service model ensures a seamless transition from innovative design to efficient production.
Innovative Tooling and Prototyping
CAM Milling and Direct Molds: Utilizing advanced CAM milling, we achieve exacting tolerances, essential for high-quality mold creation and efficient production.
Custom Molds Design: Tailoring mold types and qualities to specific production needs, utilizing diverse resin systems and reinforcements for optimal GRP production.
Precision Tools and Jigs: Crafting essential tools and jigs to enhance production accuracy, meeting stringent time, cost, and quality specifications.
Prototyping and Pre-Series Development: Specializing in prototype development outside standard production processes and supporting pre-series adjustments to ensure production readiness.
Advancing Renewable Energy Solutions
J&J Design is at the forefront of integrating sustainable practices with innovative technology, particularly in renewable energy.
Wind Energy Initiatives: We specialize in creating windmill blade plugs, essential for enhancing wind energy efficiency. This effort not only demonstrates our engineering prowess but also our commitment to renewable solutions.
Water Energy Innovations: Our development of water turbine blade plugs reflects our dedication to sustainable energy advancements. This work leverages our maritime design expertise to boost water turbine performance, contributing to cleaner energy production.
These endeavors in renewable energy showcase J&J Design's commitment to sustainability and innovation, highlighting our role in pushing the boundaries of environmental technology.
Comprehensive Composite Expertise
Our team is well-versed in a wide array of materials and techniques, ensuring the highest standards in composite construction:
SPRINT® / Prepreg
RTM (Resin Transfer Molding)
Vacuum bagging techniques
Carbon-epoxy prepreg lamination
Tempering of composite parts in a computer-controlled oven up to 120 degrees C
Wet epoxy lay-up
Vacuum infusion/injection
Hand or spray wet lay-up of PE (Polyester) and VE (Vinyl Ester) laminates
Hand or spray application of PE or VE gelcoats
Hand sanding and polishing of plugs and molds
Project Management Mastery
Our approach is underpinned by rigorous project management, ensuring each development meets its intended milestones, fully leveraging our extensive experience to navigate the complexities of new product development.
The J&J Design Difference
At J&J Design, we're dedicated to pushing the boundaries of maritime design and production. Our comprehensive suite of services, commitment to innovation, and mastery of advanced materials and techniques position us as leaders in the development of boats and yachts, shaping the future of the maritime industry.
At J&J Design, our tooling and prototyping services encapsulate our relentless pursuit of innovation, precision, and sustainability in maritime development. With a legacy of pioneering advancements since 1990, we've cemented our status as the industry's benchmark for comprehensive yacht development. Our mastery over a diverse array of materials and techniques, combined with our unwavering commitment to quality and efficiency, ensures that each project we undertake is not just a testament to our expertise but a step forward in the maritime industry's journey towards a more innovative and sustainable future.